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FANUC CORPORATION

FIELD system Basic Package
Example of using FIELD system Basic Package at FANUC factories

We have introduced FIELD system Basic Package as a data infrastructure for our in-house factories and are using it at various factories, achieving benefits such as reducing short-term machine stops and improving operational efficiency.
Here are some examples.

Usecase

Use as Andon by gathering on-factory machines, production, and work data on one screen

FIELD system Basic Package's Factory Visualizer function allows to create dashboard screens tailored to user needs, which allow us to understand production numbers and improve utilization rates.

At our company, we use it as Andon display to understand the operating status of factory machine and production forecasts and actual results in real time and analyze them over time.

Factory Visualizer

Record the details of regular machine inspections and use them to create maintenance plans and improve operation rates

We use the machine information management function of FIELD system Basic Package to manage machine inspection implementation. We scan QR codes attached to machine, enter inspection details, and manage machine inspection results.

Our company manages over 1,000 inspection items at one factory. In the future, we will also be able to manage repair history information.

Machine inspection implementation

Achieving visibility across multiple manufacturing processes

At our factory, each building and production line is equipped with a variety of machine, including machine tools, robots, and peripheral devices, and the production methods are also different. This made it difficult to grasp the operating status of each production line. By utilizing FIELD system Basic Package, we can collect and visualize data from the various pieces of machine on the production lines, allowing us to analyze the production status in real time and respond to any abnormalities that may occur.

Problems
  • Flexible response to various machines and production methods.
  • Understanding the operating status of each manufacturing process.

Solved by FIELD system Basic Package
  • Display operating status of robots and peripheral machine for each manufacturing process
  • Detect abnormalities

Benefits
  • It's easy to grasp the situation in the office.
  • The status of the previous process is visualized, eliminating waste in preparation for the next process.
  • Alerts are sent to the person in charge.

Visualized previous process

Utilizing visualization screens suitable for solving problems at each factory

Our factories have a variety of processes, including cutting, sheet metal working, painting, mounting, and assembly, and each factory presents different challenges.
We analyze the challenges faced at each factory and create and analyze the necessary visualization screens to achieve improvements.

Here are some of the screens from FIELD system Basic Package that are being used at our factories.

CNC Maintenance Information

Nut Runner screw tightening Torque management

Alarm history summary

Cutting fluid dilution device monitoring

Air consumption for material handling

AGV machine status

Environmental information

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